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Conquest UV Printing and Curing System


Added: November 02, 2011

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conquest

UV Print /Cure System

Features

• Prints and cures
up to six colors
simultaneously


• UV cure stations operate
independently


• Maximum image areas from
64 x 97 cm to 97 x 127 cm (25" x 38" to 38" x 50")

Conquest is M&R’s versatile multi-color UV carousel printing
system. Its unique design reduces labor costs by printing and curing
up to six colors simultaneously. Since substrates don’t need to be
dried and stacked between colors, they don’t have to be handled
repeatedly. This prevents dimensional changes to substrates, and is
especially beneficial for fragile substrates like glass. Since Conquest
delivers finished prints in one revolution, it’s possible to do color
and registration adjustments for customer approval prior to the
production run.
Conquest can index in either direction, and features automatically
synchronized gear-driven screen peel and M&R’s patented ink
retrieval system. UV cure stations operate independently and ensure
uniform coverage by traversing the substrate during the print cycle.
Traverse speed is independently controlled at each station. Wattage
settings for each station are independent, and are controlled at
the main panel. Each lamp has independent wattage settings and
is capable of fully independent operation. Conquest’s standard

118 watts/cm (300 watts/in) cure system can be set at 49, 79, 98,
or 118 watts/cm (125, 200, 250, or 300 watts/in). Conquest also
offers a 400-watt UV curing system and the M&R Switchback™ UV
curing system. The optional 157 watts/cm (400 watts/in) system
can be set at 63, 79, 118, and 157 watts/cm (160, 200, 300, and 400
watts/in). The optional Switchback system is infinitely variable
from 63 to 157 watts/cm (160 to 400 watts/in), and accepts three
types of UV lamps—Ferric/Iron Oxide, Gallium, and Mercury Vapor
(standard)—allowing operators to select the optimal curing source
and intensity for even the most difficult ink/substrate combinations.
Conquest’s optional above-table double-sided sheet locator allows
operators to load from any corner for double-sided work. Porter,™
M&R’s fully adjustable suction-style takeoff, adapts to virtually
any substrate. All this adds up to print quality and UV curing
performance simply unobtainable with other manufacturers’
carousel print/cure systems. The product image includes the
optional Porter Automatic Takeoff System.

www.mrprint.com
USA: 800-736-6431 • Outside USA: +847-967-4461

conquest

STANDARD FEATURES
Certification

Control Center

Cure System

• CE & UL compliant: Built to specifications
established by the European Committee for
Standardization® (CE) and Underwriters
Laboratories® (UL)

• Control panel is easy to navigate, with
programming and prompts in plain language
• Digital microprocessor with self-diagnostics

• 118 watts/cm (300 watts/in) cure system
can be set at 49, 79, 98, or 118 watts/cm
(125, 200, 250, or 300 watts/in)

• Dwell and load station vacuum times are
independently managed from the control panel

• Delivers optimal cure to heat-sensitive and
heat-resistant stock

• Flood/non-flood setting allows screens to be
flooded or left unflooded after each print cycle

• Digital elapsed time meter monitors lamp life

Color Capacity
• 1-6 colors (6 colors standard)

• Foot pedal pauses machine cycle, releases
vacuum at the load table, and keeps paper
locators firmly against vacuum bed
• Press can index in either direction so that
during proofing the operator can alter the
order of screen/color application on test
prints without having to tear down and set
up for each variation
• Production speed monitor ensures more
accurate job costing

• Easy-access housing simplifies maintenance
and lamp changing
• UV heads are independently controlled
• UV units shuttle across substrates
concurrent with print strokes to sustain cycle
speed and provide uniform coverage

Design & Construction

Peel System

Squeegee / Floodbar

• Designed for everything from ultra-thin
substrates to heavy board stock

• Automatically synchronized gear-driven peel

• Calibrated independent and micro-adjustable
pressure settings

• Maintenance-free, brushless AC electric
motors with variable-frequency drives

• Infinitely variable within range

Index System
• Servo-driven index ensures accurate,
smooth travel

Ink Dip System
• Electronically adjustable ink retrieval system
keeps ink in the print area
(U.S. Patent No. 5,649,479)

• Flat-flood capability

Print Carriage
• Adjustable, tool-free front and rear sensors
located on the printhead
• Dynamic braking prevents the print carriage
from drifting into the printing area
• Independent drives for print carriage and
head lift

• Park position simplifies squeegee and
floodbar installation and removal, and allows
flood and squeegee to be raised and moved to
the front or rear without flooding or printing
• Squeegee and floodbar traverse speeds can
be set individually
• Squeegee pressure equalizer regulator
ensures uniform squeegee pressure
• Tool-free pneumatic squeegee/floodbar locks

Registration

• Tool-free pressure and angle adjustments
are independently set

• Tool-free four-corner off-contact settings
allow quick and accurate screen leveling

• Master frame with micro-registration
adjustments and visual guides allows quick
and easy setup

Vacuum System

• Zero off-contact capability increases control
over print quality

Screen Clamps & Holders

Off-Contact

• Adjustable screen holders accommodate a
wide variety of screen sizes
• Front screen loading for fast screen changes
• Manual clamps lock frame securely in place
• Pneumatic screen clamps

• 5.08 cm (2") thick heavy-gauge anodized
aluminum vacuum bed is drilled using
computerized numerical control (CNC)
• Adjustable vacuum at load station aids
operator in loading stock
• High-volume vacuum turbine system easily
adjusts to different stock type and thickness
• Up-front access for easy setup and adjustment

Warranty, Service & Support
• 24-hour hotline is staffed 365 days a year
• Access to M&R’s Training Center
• One-year limited warranty

M&R’s versatile Conquest multi-color UV print/cure system
simultaneously prints and cures up to six colors.

conquest

OPTIONS
Automatic Takeoff System

Load Station

• M&R’s Porter™ is a fully adjustable
suction‑style takeoff that adapts to virtually
any substrate

• Above-table double-sided sheet locator
allows operator to load from any corner for
double-sided work

Cure System
• 157 watts/cm (400 watts/in) UV cure system
with settings of 63, 79, 118, and 157 watts/cm
(160, 200, 300, & 400 watts/in)
• Switchback Cure System—infinitely
adjustable from 63 to 157 watts/cm (160
to 400 watts/in)—accepts three types of
UV lamps: Mercury Vapor, Ferric/Iron Oxide,
and Gallium, allowing operators to select the
optimal curing source and intensity for even
the most difficult ink/substrate combinations.

SPECIFICATIONS
Conquest 2538

Conquest 3040

Conquest 3850

Air @ 6,9 bar (100 psi)

340 l/min (12 cfm)

340 l/min (12 cfm)

340 l/min (12 cfm)

Diameter

861 cm (28' 3")

861 cm (28' 3")

1011 cm (33' 2")

Electrical Requirements

208/230 V, 3 ph, 294/277 A, 50/60 Hz, 113 kW

208/230 V, 3 ph, 294/277 A, 50/60 Hz, 113 kW

208/230 V, 3 ph, 339/318 A, 50/60 Hz, 130 kW

@ 118 watts/cm (300 watts/in) 1

400 V, 3 ph, 164 A, 50/60 Hz, 113 kW

400 V, 3 ph, 164 A, 50/60 Hz, 113 kW

400 V, 3 ph, 188 A, 50/60 Hz, 130 kW

460 V, 3 ph, 138 A, 60 Hz, 113 kW

460 V, 3 ph, 138 A, 60 Hz, 113 kW

460 V, 3 ph, 159 A, 60 Hz, 130 kW

Electrical Requirements

208/230 V, 3 ph, 350/329 A, 50/60 Hz, 134 kW

208/230 V, 3 ph, 350/329 A, 50/60 Hz, 134 kW

208/230 V, 3 ph, 412/384 A, 50/60 Hz, 156 kW

@ 157 watts/cm (400 watts/in) 1

400 V, 3 ph, 194 A, 50/60 Hz, 134 kW

400 V, 3 ph, 194 A, 50/60 Hz, 134 kW

400 V, 3 ph, 226 A, 50/60 Hz, 156 kW

460 V, 3 ph, 164 A, 60 Hz, 134 kW

460 V, 3 ph, 164 A, 60 Hz, 134 kW

460 V, 3 ph, 192 A, 60 Hz, 156 kW

Maximum Frame Size

112 x 147 x 5 cm (44" x 58" x 2")

112 x 147 x 5 cm (44" x 58" x 2")

132 x 173 x 5 cm (52" x 68" x 2")

Maximum Image Area
1

64 x 97 cm (25" x 38")

76 x 102 cm (30" x 40")

97 x 127 cm (38" x 50")

Shipping Weight

7711 kg (17,000 lb)

8165 kg (18,000 lb)

9072 kg (20,000 lb)

If incoming voltage differs from the voltage(s) listed in this brochure, calculate amperage accordingly. Other electrical configurations are available: contact The M&R Companies for details.

The M&R Companies 1N372 Main Street, Glen Ellyn, Illinois 60137-3576 USA
USA: 800-736-6431 / 630-858-6101 / Fax: 630-858-6134 • Outside USA: +1-847-967-4461 / Fax: +1-847-967-0417
M&R Printing Equipment, Inc. and its subsidiaries (hereinafter M&R), believe the information in this advertisement to be accurate at publication, though it does not purport to list all manufacturing and specification variations, nor does
it assume liability resulting from incompleteness or inaccuracy. M&R reserves the right to change specifications without notice. M&R expressly disclaims any liability for damages, consequential or incidental, from purchase, installation,
servicing, and/or use of any product/service based upon information herein. No warranties of merchantability or fitness for a particular purpose are made or are to be implied from the information herein. No information herein may be reproduced
or used in any manner without the prior, express written consent of M&R in each case. Copyright 2009 M&R Printing Equipment, Inc. All rights reserved. 011309

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About this product brochure
Description Conquest is M&R’s versatile multi-color UV carousel printing system. Its unique design reduces labor costs by printing and curing up to six colors simultaneously. Since substrates don’t need to be dried and stacked between colors, they don’t have to be handled repeatedly. This prevents dimensional changes to substrates, and is especially beneficial for fragile substrates like glass. Since Conquest delivers finished prints in one revolution, it’s possible to do color and registration adjustments for customer approval prior to the production run.