Processor II E Inline Multi-Color UV Print/Cure System
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processor II E
®
Inline Multi-Color UV Print / Cure System
Features
• World’s finest inline multi-color
print/cure system
• Designed for everything from poly banner material
to heavy board stock
• Individually-controlled and infinitely-variable dual UV lamps
Processor II E is simply the finest inline multi-color print/cure
system available. It has larger four-post shafts and enclosed
heavy‑duty printheads with extrusions twice as wide as the previous
generation. Features include master touch-screen control panels at
the load and unload stations, with secondary touch-screen panels at
each printhead. Printhead and UV settings can be controlled from
any touch-screen. Processor II E can support up to eight cameras
feeding video into an oversize display panel, allowing operators at
the load and unload stations to closely monitor each printhead and
the unloading process.
Electronic off-contact, print and flood speeds, front and rear carriage
stop, and electronic peel are entered at any touch-screen. Electronic
peel starts at zero from the starting position of the print stroke.
Operators can use M&R’s Job Recall™ to store each print & cure
parameter as an operator-named job, and then recall that job for
subsequent print runs. Jobs can also be assigned a bar code, which
can later be scanned from a master list or from the paperwork that
accompanies print runs. M&R’s optional Zoned Vacuum System™
allows operators to quickly limit vacuum to the area under the
substrate. Also available is M&R’s Heritage, a fully-adjustable
suction-style takeoff that adapts to virtually any substrate.
Each dual-lamp UV head is independently controlled for optimum
performance. M&R’s patented reflector technology directs reflected
energy back to the substrate. It cools substrates by drawing ambient
air across the substrate and venting heated air and ozone through
open-top reflectors. Since Processor II E maximizes curing speed
and minimizes substrate temperatures, operators can find a perfect
match for virtually every curing requirement.
www.mrprint.com
USA: 800-736-6431 • Outside USA: +847-967-4461
processor II E
®
STANDARD FEATURES
Certification
• Foot pedal pauses machine cycle, releases
vacuum at the load table, and keeps paper
locators firmly against the vacuum bed
Cure System
• Job Recall™ allows storage and recall of
numerous standard and optional functions
and settings, including electronically
controlled dwell time, index speed, offcontact, peel ratio, print stroke and flood
stroke length & speed, squeegee pressure
(electronically adjusted air pressure), and
wattage settings on UV cure units
• Digital elapsed time meter monitors lamp life
• Master touch-screen control panels at the
load and unload stations, with secondary
touch-screen panels at each printhead
• UV heads are independently controlled
• Automatic oiler for chains and rails
• Dwell and load station vacuum times are
independently managed from the control panel
• Press can index in either direction so that
during proofing the operator can alter the
order of screen/color application on test
prints without having to tear down and set
up for each variation
• Flood/non-flood setting allows screens to be
flooded or left unflooded after each print cycle
• Production speed monitor ensures more
accurate job costing
• CE & UL compliant: Built to specifications
established by the European Committee for
Standardization® (CE) and Underwriters
Laboratories® (UL)
Color Capacity
• 2-6 colors (4 colors standard)
Control Center
• All printhead and UV controls—including
central off-contact, stroke length, and ink
dip—are available at the main control panel
and at each printhead
• Control panel is easy to navigate, with
programming and prompts in plain language
• Digital microprocessor with self-diagnostics
• Touch screen panel with alphanumeric display
at the main station and digital keypads with
LCD display at each print station
• Delivers optimal cure to heat-sensitive and
heat‑resistant stock
• Dual UV lamps feature recallable settings
and are independently controlled
• Lamp controllers are located at each print
station and at the main control panel
• Pneumatically-operated housings simplify
maintenance and lamp changing
Design & Construction
• Designed for everything from poly banner
material to heavy board stock
• Maintenance-free servo motors
• Printheads maintain machine registration
with four-post locking
Index System
• Servo-driven index ensures accurate,
smooth travel
Ink Dip System
• Electronically adjustable ink retrieval system
keeps ink in the print area
(U.S. Patent No. 5,649,479)
Load Station
Registration
Vacuum System
• Above-table double-sided sheet locator
allows operator to load from any corner for
double-sided work
• Inline indexing table maintains precise
registration throughout the printing and
curing cycles
• 5.08 cm (2") thick heavy-gauge anodized
aluminum vacuum bed is drilled using
computerized numerical control (CNC)
• Moveable load table simplifies the loading of
smaller substrates
• Master frame with micro-registration
adjustments and visual guides allows quick
and easy setup
• Adjustable vacuum at load station aids
operator in loading stock
Off-Contact
• Tool-free four-corner off-contact settings
allow quick and accurate screen leveling
• Zero off-contact capability increases control
over print quality
Peel System
• Electronic peel starts at zero from the
starting position of the print stroke
• Patented locator system for high-tolerance
printing
Screen Clamps & Holders
• Adjustable screen holders accommodate a
wide variety of screen sizes
• Front screen loading for fast screen changes
• Pneumatic screen clamps
• Flat-flood capability
Squeegee / Floodbar
• Infinitely adjustable within range
• Calibrated independent and
micro-adjustable pressure settings
Print Carriage
• Carriage high lift setting allows users to
unload screens while leaving squeegees and
floodbars in the press, reducing setup and
teardown times
• Center cylinder provides uniform pressure
across the carriage
• Digital readout for print /flood speed
adjustments in percentage format
• Dynamic braking prevents the print carriage
from drifting into the printing area
• Independent drives for print carriage and
head lift
• Servo-driven carriage ensures accurate,
smooth travel
• Stroke length can be adjusted at the
printhead or at the main control panels
• High-volume vacuum turbine system easily
adjusts to different stock type and thickness
• Vacuum and blowback are each independent
and adjustable
• Vacuum track holds substrates securely
during print and high-speed transport
operations
Warranty, Service & Support
• 24-hour hotline is staffed 365 days a year
• Access to M&R’s Training Center
• One-year limited warranty
• Dripless squeegee attachment automatically
flips to the opposite direction against the front
of the floodbar before the flood stroke begins,
preventing ink from dripping into the image area
• Electronic and recallable adjustable pneumatic
squeegee pressure equalizer maintains uniform
pressure across the length of the squeegee
• Electronic settings for print stroke length
and flood stroke length eliminate the need
for flags & proximity switches
• Park position simplifies squeegee and
floodbar installation and removal, and allows
flood and squeegee to be raised and moved to
the front or rear without flooding or printing
• Pneumatic squeegee/floodbar locks with
tool-free adjustment
• Squeegee and floodbar traverse speeds can
be set individually
• Tool-free pneumatic squeegee/floodbar locks
• Tool-free pressure and angle adjustments
are independently set
• Traverse speeds are digitally displayed as
percentages
Designed to handle ultra-thin substrates up to heavy board
stock, Processor II E is simply the finest inline multi-color
print/cure system available.
processor II E
®
OPTIONS
Automatic Takeoff
Vacuum System
• M&R’s Heritage™ is a fully adjustable suction-style
takeoff that adapts to virtually any substrate
• Zoned vacuum beds allow operators to limit vacuum to
the area under the substrate
related products
Helios
• With the ability to repeatedly perform entire exposure
sequences at the touch of a single button, Helios is the
ultimate large-format exposure system.
SPECIFICATIONS
Processor II E
6480
Processor II E
60103
Processor II E
54120
Processor II E
60120
Processor II E
54144
Processor II E
60144
Processor II E HD
72120
Processor II E HD
72144
Air @ 6,9 bar
(100 psi) 2
1133 l/min (40 cfm) 1133 l/min (40 cfm) 1133 l/min (40 cfm) 1133 l/min (40 cfm) 1133 l/min (40 cfm) 1133 l/min (40 cfm) 1133 l/min (40 cfm) 1133 l/min (40 cfm)
Print/UV Cure
Stations
2-6
400 V, 3 ph, 543 A,
Electrical
Requirements 1, 2 50 Hz, 295 kW
460 V, 3 ph, 472 A,
60 Hz, 295 kW
2-6
2-6
2-6
2-6
2-6
2-6
2-6
400 V, 3 ph, 742 A,
50 Hz, 402 kW
460 V, 3 ph, 645 A,
60 Hz, 402 kW
400 V, 3 ph, 780 A,
50 Hz, 434 kW
460 V, 3 ph, 678 A,
60 Hz, 434 kW
400 V, 3 ph, 780 A,
50 Hz, 434 kW
460 V, 3 ph, 678 A,
60 Hz, 434 kW
400 V, 3 ph, 922 A,
50 Hz, 492 kW
460 V, 3 ph, 801 A,
60 Hz, 492 kW
400 V, 3 ph, 922 A,
50 Hz, 492 kW
460 V, 3 ph, 801 A,
60 Hz, 492 kW
400 V, 3 ph, 780 A,
50 Hz, 434 kW
460 V, 3 ph, 678 A,
60 Hz, 434 kW
400 V, 3 ph, 922 A,
50 Hz, 492 kW
460 V, 3 ph, 801 A,
60 Hz, 492 kW
Length of
Additional
Print/Cure
Stations
361 cm (142")
361 cm (142")
361 cm (142")
361 cm (142")
361 cm (142")
361 cm (142")
208 x 269 x 6.4 cm
(82" x 106" x 2.5")
208 x 343 x 6.4 cm
(82" x 135" x 2.5")
208 x 396 x 6.4 cm
(82" x 156" x 2.5")
208 x 396 x 6.4 cm
(82" x 156" x 2.5")
208 x 457 x 6.4 cm
(82" x 180" x 2.5")
208 x 457 x 6.4 cm
(82" x 180" x 2.5")
239 x 396 x 6.4 cm
(94" x 156" x 2.5")
239 x 457 x 6.4 cm
(94" x 180" x 2.5")
Maximum
Image Area
163 x 203 cm
(64" x 80")
163 x 262 cm
(60" x 103")
137 x 305 cm
(54" x 120")
152 x 305 cm
(60" x 120")
137 x 366 cm
(54" x 144")
152 x 366 cm
(60" x 144")
183 x 305 cm
(72" x 120")
183 x 366 cm
(72" x 144")
Overall Size 2
2256 x 366 x 163 cm 2256 x 427 x 163 cm 2256 x 467 x 163 cm 2256 x 467 x 163 cm 2256 x 574 x 163 cm 2256 x 528 x 163 cm 2499 x 498 x 191 cm 2499 x 559 x 191 cm
(74' x 12' x 64")
(74' x 14' x 64")
(74' x 15' 4" x 64")
(74' x 15' 4" x 64")
(74' x 18' 10" x 64") (74' x 17' 4" x 64")
(82' x 16' 4" x 75")
(82' x 18' 4" x 75")
UV Lamps
2
361 cm (142")
Maximum
Frame Size
1
361 cm (142")
4-12
4-12
4-12
4-12
4-12
4-12
4-12
4-12
If incoming voltage differs from the voltage(s) listed in this brochure, calculate amperage accordingly. Other electrical configurations are available: contact The M&R Companies for details.
Specifications apply to 4-color models.
The M&R Companies 1N372 Main Street, Glen Ellyn, Illinois 60137-3576 USA
USA: 800-736-6431 / 630-858-6101 / Fax: 630-858-6134 • Outside USA: +1-847-967-4461 / Fax: +1-847-967-0417
M&R Printing Equipment, Inc. and its subsidiaries (hereinafter M&R), believe the information in this advertisement to be accurate at publication, though it does not purport to list all manufacturing and specification variations, nor does
it assume liability resulting from incompleteness or inaccuracy. M&R reserves the right to change specifications without notice. M&R expressly disclaims any liability for damages, consequential or incidental, from purchase, installation,
servicing, and/or use of any product/service based upon information herein. No warranties of merchantability or fitness for a particular purpose are made or are to be implied from the information herein. No information herein may be reproduced
or used in any manner without the prior, express written consent of M&R in each case. Copyright 2009 M&R Printing Equipment, Inc. All rights reserved. 011509


































