HS 40 Bulk Bun Packer
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HS 40 BULK BUN PACKER
• Designed for Efficient, High Speed Bulk Bun Packaging of up to 40
Packages Per Minute
• Incorporates Many New Design Features that Increase Reliability,
Efficiency, and Package Quality
HS 40 BULK BUN PACKER
MECHANICAL FEATURES
Tight Packages
• Aligner side wheel system assures a tightly configured package
• High speed “On the Fly” regrouping section provides a perfectly regrouped
package configuration on the fly prior to film feed. This assists in providing a tight
package.
• The HS 40 incorporates a new vacuum evacuation system
High Speed Design
• Variable speed infeed spread and accumulation conveyors for even product
distribution and lane filling
• Gentle patented independent lane grouping gate provides damage free holddown. Individual control of each lane reduces pressure and indexing errors.
• Efficient belt drive side guides provide “on-the-fly” regrouping
• Smooth product transfer points for high speed product control
• Precision temperature control system on the side seals and cross seal
New Improved Seal Technology
• New hot air side seal insures outstanding seal quality
• New impulse cross seal and cut system provides the strongest seal available while
eliminating high maintenance seal bars. The cutting system requires no knife.
Low Maintenance, Sanitary Design
• The HS 40 has an angular, laser cut steel-it-steel frame. The angular design
reduces sanitation issues caused by contaminants from shelving. The laser cut
steel frame is durable, low maintenance, and provides a smooth, easy to clean
surface.
• Close-coupled, independent VFD drives eliminate high maintenance chain and
sprocket sequence drives that traditionally run the length of the machine. The
underside of the HS 40 is open simplifying sanitation and maintenance.
Product Flexibility
• The HS 40 is designed for easy product changeover including “quick change” lane
adjustment.
• Easily adjustable multi-lane conveyor guides in the grouper/indexing area for
reduced changeover time.
• Low film alarm and change-out indicator. Tool-less film change with expanding
film core clamps.
• A variety of slicing options including single and dual through slice, hinge/web
slice, and top slice. Each slicer is designed for easy changeover.
• A variety of package configurations are available including single center seal, dual
center and skip seal.
Clear Under Frame Design
Advanced Hot Air Side Seal System
Impulse Wire Seal System
Accumulation Conveyor and Slide
Adjustable Lane Guide System
Grouping Gates with Patented
Independent Lane Adjustment
Driven Side Belt Regrouper
Easy Access, Cart Mounted Dual
Vacuum Evacuation System
Pneumatic Film Roll Arms
ELECTRICAL FEATURES
•
Allen Bradley operator interface provides the operator
with machine performance, production data and
alarm screens for easy trouble shooting. Maintenance
personnel have access to a screen menu for timing
adjustments, counter, valves, etc. which are protected via
security access codes.
•
Digital temperature readout and adjustment
•
Allen Bradley pushbuttons for:
− Start/stop
− Emergency stop
− Master relay control
•
NEMA 12 machine mounted electrical enclosure (painted
steel) including:
− Main disconnect switch
− Full voltage magnetic NEMA rated starters
− Allen Bradley PLC
− Allen Bradley inverters
Operator Interface
Machine Mounted
Electrical Panel
OPTIONS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Stainless steel frame option
PLC other than Allen Bradley
CE electrical package
Stainless steel machine mounted electrical
enclosure
Single band slicer
Dual band slicer
Hinge slicer
Top slicer
Semi-automatic hone for band slicers
Adjustable center seal
Dual center seal
Film printer
Automatic basket loader
Package connecting conveyors
Basket feed conveyors
Tool kit
Spare parts kit
SPECIFICATIONS
• Approximate main power - 39 KVA
• PLC I/O Voltage: 24VDC in/120VAC out
• Air requirements - 22 SCFM @ 80 PSIG
Dual Band Slicer
Single Band Slicer
HS 40 BULK BUN PACKER
DIMENSIONAL DRAWING
Headquarters:
2115 W. Laburnum Ave.
Richmond, Virginia 23227
Tel: 1-800-225-3771
or 1-804-355-7961
Fax: 1-804-342-9724
sales@amfbakery.com
Europe Office:
6 The Sidings
Station Road, Guiseley
Leeds LS20 8BX, England
Tel: 44-1943-875703
Fax: 44-1943-871806
sales-europe@amfbakery.com
AMF’s focus on continuous improvement may result
in changes to machinery specifications without notice.
Asia Office:
FOR MORE INFORMATION PLEASE CALL YOUR ACCOUNT MANAGER OR
Room 15-2, A-Building
Thunis Dev. Building
No.11 Hui Xin East St.
Chaoyang District
Beijing, China 100029
Tel: 86-10-64823613
Fax: 86-10-64934259
sales-asia@amfbakery.com
1-800-BAKERS-1
www.amfbakery.com
08/2010
HAMBURGER BUNS
AVAILABLE BUN DIAMETER
Package Configuration
PACKAGES PER MINUTE
40
Y
40
Y
40
Y
40
Y
40
Center Seal/Off Center Seal Capable
Y
40
Y
40
Y
40
N
40
Center Seal/Off Center Seal Capable
Y
40
Y
40
Y
N
Center Seal/Off Center Seal Capable
Y
40
Y
N
N
Center Seal/Off Center Seal Capable
Y
40
N
40
N
38
N
35
Y
40
Y
40
Y
38
Y
35
5x4
Center Seal/Off Center Seal Capable
6x4
7x4
Y
40
Y
38
N
35
Y
40
Y
40
Y
Y
40
Y
N
Y
N
N
32
30
Y
Y
Y
Y
35
32
30
Center Seal/Off Center Seal Capable
Center Seal/Off Center Seal Capable
5x5
Center Seal/Off Center Seal Capable
Center Seal/Off Center Seal Capable
29
26
Y
Y
Y
Y
31
29
26
Y
Y
Y
Y
31
29
26
Y
Y
Y
N
31
Y
Y
N
N
Y
N
31
28
Y
Y
31
6x7
Center Seal/Off Center Seal Capable
Y
Y
Y
N
28
Y
Y
N
N
35
32
30
Y
Y
Y
N
N
N
N
N
31
8x7
6x5
31
N
38
Center Seal/Off Center Seal Capable
N
34
Center Seal/Off Center Seal Capable
Center Seal/Off Center Seal Capable
N
34
Center Seal/Off Center Seal Capable
N
N
35
Y
34
7x7
8x4
4x5
Center Seal/Off Center Seal Capable
34
Center Seal/Off Center Seal Capable
Center Seal/Off Center Seal Capable
N
34
Center Seal/Off Center Seal Capable
N
38
Center Seal/Off Center Seal Capable
Y
40
38
Center Seal/Off Center Seal Capable
N
8x6
4x4
8x3
7x3
6x3
5x3
Center Seal/Off Center Seal Capable
Prod.
Flow
38
8x5
40
Y
5”
4x6
40
35
Y
4½”
5x6
40
Center Seal/Off Center Seal Capable
4”
38
5”
3½”
6x6
4½”
Prod.
Flow
AVAILABLE BUN DIAMETER
PACKAGES PER MINUTE
7x6
4”
4x3
3½”
Package Configuration
7x5
Package rates shown are the absolute maximum speed for that
product. Include a safety factor when calculating maximum line
speed to prevent over feeding the HS 40 during product surges
(i.e. restart, accumulator discharge, racking on by hand.)
NOTE: Package configurations not available in shaded areas.
Center Seal/Off Center Seal Capable
Y
N
N
N
OBLONG BUNS
PRODUCT LENGTH
Package Configuration
Package rates shown are the absolute maximum speed for that
product. Include a safety factor when calculating maximum line
speed to prevent over feeding the HS 40 during product surges
(i.e. restart, accumulator discharge, racking on by hand.)
NOTE: Package configurations not available in shaded areas.
Prod.
Flow
PACKAGES PER MINUTE
5”
6”
7”
40
38
34
31
Y
34
31
Y
38
34
31
Y
Y
38
34
31
Center Seal/Off Center Seal Capable
7x4
Y
7x3
Y
Center Seal/Off Center Seal Capable
Y
Y
38
34
31
Y
Y
Y
40
38
34
31
Y
Y
Y
Y
Center Seal/Off Center Seal Capable
40
Center Seal/Off Center Seal Capable
Y
2
38
Y
2
34
Y
2
31
Center Seal/Off Center Seal Capable
2
10 x 4
10 x 3
Center Seal/Off Center Seal Capable
9x4
9x3
Center Seal/Off Center Seal Capable
31
Y
Y
31
Y
Y
31
Y
Y
31
Y
Y
8”
N
N
N
N
N
N
N
N
Y
8x4
Y
8x3
Y
40
Center Seal/Off Center Seal Capable
Y
35
Center Seal/Off Center Seal Capable
Y
40
Center Seal/Off Center Seal Capable
6x4
Y
6x3
Y
40
Center Seal/Off Center Seal Capable
Y
7”
Prod.
Flow
Y
38
31
35
5x4
4x3
Y
5x3
Y
40
Center Seal/Off Center Seal Capable
Y
35
Y
35
Center Seal/Off Center Seal Capable
31
35
8”
6”
35
4x4
PRODUCT LENGTH
Package Configuration
PACKAGES PER MINUTE
5”
1
1
35
2
31
N
N
N
N
2
Y
Center Seal/Off Center Seal Capable
1
2
Headquarters:
2115 Laburnum Ave.
Richmond, Virginia 23227
Tel: 1-800-255-3771
or 1-804-355-7961
Fax: 1-804-342-9724
sales@amfbakery.com
Y
Y
N
N
Product width based on 1½” - 3” range
3” wide product cannot be run 10 across
Europe Office:
6 The Sidings,
Station Road, Guiseley
Leeds LS20 8BX
England
Tel: 44 (0) 1943 875703
Fax: 44 (0) 1943 871806
sales-europe@amfbakery.com
Asia Office:
Room 15-2, A-Building,
Thuniss Dev. Building,
No.11 Hui Xin East Street,
Chaoyang District
Beijing, China 100029,
P.R. China
Tel: 86-10-64823613
Fax: 86-10-64934259
sales-asia@amfbakery.com
From AMF Bakery Systems
Bag/Pouch Fill & Seal Machines







































