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IT700 Cap Inspection System


Added: November 17, 2011

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CAP INSPECTION
IT700 VISION INSPECTION SYSTEM
IT700 Vision System for Cap Inspection
The FT System IT700 Vision system will detect cap defects on glass,
plastic and metal containers. The system uses two independent cameras
to inspect each container at full production speeds. The ergonomic design
provides easy access to the control panel and supports fast tool-less
change overs. The system can be used for food, beverage, household
chemical and personal care applications.

The IT700 is ideal for detecting
 High caps
 Cocked caps
 Missing caps
 Missing tamper bands
 Damaged tamper bands

IT700 VISION TECHNOLOGY – Theory of Operation
The FT System IT700 Cap Inspection system uses independent
front and back inspection units to capture the image of each
container. Each unit includes a camera with microprocessor for
image acquisition and processing and industrial optics. The
enclosed inspection tunnel utilizes an analog light driver to
control lighting intensity. As the container passes through the
system the independent cameras capture the image of the front
and back of the cap. If a container has shifted out of position, FT
System special “dynamic position compensation” algorithm
compensates for the movement and adjusts the image. Each
feature of the cap is then analyzed to determine if the feature is
within the user defined tolerances. The systems advanced
gauging tools can utilize the bottle neck ring or shoulder contour
depending on the container design. This allows the IT700 to use
a consistent reference point regardless of variations in container
height. The system will analyse the cap height in relation to the reference point at multiple locations across
each axis. The system will also analyse the tamper band to determine if the band is damaged or missing.

FT System North America
450 Satellite Blvd. NE
Suite A
Atlanta GA 30024

Ph. (678) 318-1290
Fax. (678) 318 1296
www.FTSystem.com

CAP INSPECTION
IT700 VISION INSPECTION SYSTEM
CAMERA SYSTEM FEATURES
 Stainless steel independent support


structure for camera and illumination
source.
Independent Front and Back inspection
units
Enclosed illuminator designed for
uniform lighting of all closure surfaces
Strobing LED light source with analog
light driver. Lighting intensity can be set
for each container type to optimize image
quality
Standard 1600x1200 (high resolution)
cameras

CONTROL SYSTEM FEATURES
 Independent controller housing
 Microprocessor unit with integrated UPS (uninterrupted power

supply)
 Ethernet communications port
 Industrial PC with 15” TFT touch screen monitor
 FT System Control Manager Software
 Simple user interface designed for easy set up and changeover
 Dynamic position compensation algorithm that compensates
for containers that have moved laterally on the production
conveyor. Software scales the image to improve image analysis
Segregated data base for storage of historical production data for up to 18 months including storage of
past failure alarms with date and time stamp.

ADDITIONAL INSPECTIONS INCLUDE




FT System North America
450 Satellite Blvd. NE
Suite A
Atlanta GA 30024

Brand / Logo inspection
Fill level inspection
Lot code reading
Bar code reading

Ph. (678) 318-1290
Fax. (678) 318 1296
www.FTSystem.com

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About this data sheet

From FT System

Description IT700 Vision System for Cap Inspection - The FT System IT700 Vision system will detect cap defects on glass, plastic and metal containers. The system is available with a single camera or two independent cameras to inspect each container at full production speeds. The system's cantilevered design allows for easy installation on existing lines. The ergonomic design provides easy access to the control panel and supports fast tool-less change overs. The system can be used for food, beverage, household chemical and personal care applications. Additional inspections for fill level, leak inspection or label detection can also be added to the system.